Welding and Fabrication Print E-mail

IDB-BISEW Vocational Training Program

Welding and Fabrication

Duration: 24 weeks or 120 days or 720 hours.

Electric ARC Welding 1G – 4G Position, Duration: 4 Weeks

Week

Theory /

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

1st

Theory

Introduction to welding machine & welding shop safety precaution.

Classification of welding and their function

Introduction to hand tools

Introduction of measuring tools

Introduction on Metric measurement

Practical

Ampere setting.

Practice on straight bead.

Practice on straight bead.

Practice on Padding.

Welding practice on weaving bead.

Welding practice on weaving bead.

Class 1

Class 2

Class 3

Class 4

Class 5

Class 6

2nd

Theory

Metal preparation & introduction on 1G position.

-

-

-

Introduction on 2G position.

Practical

Welding practice on 1G position

Welding practice on 1G position

Welding practice on 1G position

Welding practice on 1G position

Welding practice on 2G position

Welding practice on 2G position

Class 7

Class 8

Class 9

Class 10

Class 11

Class 12

3rd

Theory

Introduction on British measurement.

-

-

Introduction on 3G position.

-

Practical

Welding practice on 2G position

Welding practice on 2G position

Welding practice on 3G position

Welding practice on 3G position

Welding practice on 3G position.

Welding practice on 3G position.

Class 13

Class 14

Class 15

Class 16

Class 17

Class 18

4th

Theory

-

Introduction of different types of joint.

Introduction on 4G position.

-

-

Practical

Welding practice on 3G position.

Welding practice on 4G position.

Welding practice on 4G position

Welding practice on 4G position

Welding practice on 4G position.

Welding practice on 4G position.

Class 19

Class 20

Class 21

Class 22

Class 23

Class 24

Electric ARC Pipe Welding 6G Position, Duration:   2 Weeks

Week

Theory/

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

5th

Theory

Introduction on Pipe 1G position.

Introduction on Pipe 2G position.

Introduction on Pipe 5G position.

Introduction on Pipe 6G position.

Practical

Welding practice on 1G position.

Welding practice on 1G position.

Welding practice on 2G position.

Welding practice on 5G position.

Welding practice on 5G position.

Welding practice on 6G position.

Class 25

Class 26

Class 27

Class 28

Class 29

Class 30

6th

Theory

-

-

-

-

-

Practical

Welding practice on 6G position.

Welding practice on 6G position.

Welding practice on 6G position.

Welding practice on 6G position.

Welding practice on 6G position.

Welding practice on 6G position.

Class 31

Class 32

Class 33

Class 34

Class 35

Class 36

Gas Welding & Gas Cutting, Duration: 2 Weeks

Week

Theory /

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

7th

Theory

Introduction on Gas cylinder, tools & equipment

Introduction on different types of Flame.

-

-

-

Practical

Practice on Flame making and Fusion Bead.

Practice on Fusion Bead.

Practice on straight Bead.

Practice on Butt joint.

Practice on Lap joint.

Practices on “ T ” Joint

Class 37

Class 38

Class 39

Class 40

Class 41

Class 42

8th

Theory

-

-

-

-

Instruction on Brazing.

Practical

Practices on “ T ” Joint

Practice on corner joint.

Practice on Vertical joint.

Practice on Horizontal joint.

Practice on Brazing & Gas cutting.

Practice on Brazing & Gas cutting.

Class 43

Class 44

Class 45

Class 46

Class 47

Class 48

Mig Welding: Duration: 1 Weeks

Week

Theory /

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

9th

Theory

Introduction to Mig welding machine & its equipment and function. Using of Gas Co2 and safety.

Relation between materials and gas. Knowledge of Mig coil & Nozzle.

Knowledge about spot welding by the Mig.

-

-

Practical

Straight Bead practice.

Butt joint practice.

Lap joint practice.

T Joint practice.

Corner joint practice.

T Joint practice.

Class 49

Class 50

Class 51

Class 52

Class 53

Class 54

Tig Welding Normal, Duration: 1 Week

Week

Theory /

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

10th

Theory

Introduction to TIG welding machine & its equipment. Safety for Argon Gas cylinder. How to operate the Tig machine.

Different types of Tungsten electrode collect & Ceramic Cup. Relation between job thick & Filler rod.

Knowledge about relation material and gas.

-

Basic knowledge of A.C. & D.C.

Practical

Straight Bead practice.

Butt joint practice.

Lap joint practices.

T joint practices.

Tig welding practice on Aluminium. Practices.

T joint practices.

Class 55

Class 56

Class 57

Class 58

Class 59

Class 60

Tig Pipe Welding, Duration : 1 Week

Week

Theory/

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

11th

Theory

-

-

-

-

-

Practical

Pipe Butt joint practices.

Pipe Butt joint practice.

Pipe Butt joint single

“ V “

Pipe Butt joint single

“ V “

S.S. pipe single “ V “ Butt joint.

S.S. pipe single “ V “ Butt joint.

Class 61

Class 62

Class 63

Class 64

Class 65

Class 66

Spot welding & Plasma cutting, Duration: 1 Week

Week

Theory/

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

12th

Theory

Introduction to spot welding machine. How to operate the spot weld machine.

-

-

Introduction to Plasma cutting machine & its torch.

-

Practical

Spot practice on M.S. sheet metal.

Spot weld practice on S.S. sheet.

Spot weld practice on Aluminium sheet.

Straight line cutting practice.

Circle & Radius cutting practice.

Spot practice on M.S. sheet metal.

Class 67

Class 68

Class 69

Class 70

Class 71

Class 72

Steel Fabrication, Duration: 4 Weeks

Week

Theory/

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

13th

Theory

Introduction of steel Fabricating works and fabricating tools.

-

-

-

-

Practical

-

Fabricating drawing reading practice.

How to Fabricating drawing reading practice.

Fabricating drawing practice on the job.

Sheet metal marking and sheet cutting by the chisel.

Sheet metal marking and cutting practice by the hand shear.

Class 73

Class 74

Class 75

Class 76

Class 77

Class 78

14th

Theory

-

Introduction to Power cutting machine.

-

Instruction on power bending machine.

Instruction on rolling machine.

Practical

Sheet metal marking and cutting practice by the hand shear.

Sheet metal marking and cutting practices by the sheet cutting machine.

Sheet metal bending practice by the hand bending machine.

Sheet metal bending practice by the power bending machine.

Sheet metal rolling practice.

Sheet metal rolling practice.

Class 79

Class 80

Class 81

Class 82

Class 83

Class 84

15th

Theory

Frame manufacturing calculation practice.

Pipe manufacturing calculation practice

-

-

-

Practical

Rectangular frame manufacturing.

Pipe manufacturing by sheet metal.

Development drawing practice.

Development drawing practice on 450 angle cutting pipe manufacturing.

Development drawing practices on 300 angle cutting pipe mfg.

Rectangular frame manufacturing.

Class 85

Class 86

Class 87

Class 88

Class 89

Class 90

16th

Theory

Ring calculation practice.

Arc manufacturing calculation practice.

Grill manufacturing calculation practice.

-

-

Practical

Ring manufacturing by M.S. rod.

Arc manufacturing by  M.S. flat bar.

Grill manufacturing by

Flat bar & Rods.

Grill manufacturing by

Flat bar & Rods.

Grill manufacturing by Flat bar & Rods.

Grill manufacturing by Flat bar & Rods.

Class 91

Class 92

Class 93

Class 94

Class 95

Class 96

Pipe fitter, Duration: 4 Weeks

Week

Theory/

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

17th

Theory

Identification of different types and size of pipe.

Types of fittings and their uses.

Knowledge about Pipe line drawing reading.

To knowledge about High and Low pressure pipe joint practice

Knowledge about Pipe development drawing.

Knowledge about Pipe development drawing.

Practical

-

-

Practice the above.

To knowledge about High and Low pressure pipe joint practice

Practice the above.

Practice the above.

Class 97

Class 98

Class 99

Class 100

Class 101

Class 102

18th

Theory

-

-

-

-

-

Practical

Template marking by the development drawing for pipe cutting.

Template marking by the development drawing for pipe cutting.

Practice on 450 angle cutting by the Gas cutter.

Bevel making by the hand grinder and Tack welding.

Template making on 300 angle pipe cutting.

Pipe cutting and grinding by the gas cutter and hand grinder.

Class 103

Class 104

Class 105

Class 106

Class 107

Class 108

19th

Theory

-

-

-

" T " Joint development drawing practice.

-

Practical

Practice gas cutting 450 Ø 4" M.S. pipe beveling and mitering

Practice gas cutting 300

Ø 4"  M.S. pipe beveling & mitering.

Practice gas cutting on 600 Ø 4"  M.S. pipe beveling & mitering.

Practice gas cutting on " T " joint and Tack weld.

" T " joint practice.

" T " joint practice.

Class 109

Class 110

Class 111

Class 112

Class 113

Class 114

20th

Theory

" Y " joint development drawing practice

-

" L " bow joint drawing practice.

-

-

Practical

" Y " joint making practice.

" Y " joint making practice

" Y " joint making practice

" L "  bow joint making practice

" L "  bow joint making practice

Revision.

Class 115

Class 116

Class 117

Class 118

Class 119

Class 120

On the job training (OJT ), Duration : 4 Week

Week

Theory/

Practical

1st Day

2nd Day

3rd Day

4th Day

5th Day

6th Day

21st

Practical

Production in Ancillary section such as Door frame manufacturing and bending.

Production in Ancillary section such as Door frame manufacturing and bending.

Production in Ancillary section such as Door frame manufacturing and bending.

Production in Ancillary section such as Door frame manufacturing and bending.

Production in Ancillary section such as Door frame manufacturing and bending.

Production in Ancillary section such as Door frame manufacturing and bending.

Class 121

Class 122

Class 123

Class 124

Class 125

Class 126

22nd

Practical

Production on sheet bending machine and window frame manufacturing.

Production on sheet bending machine and window frame manufacturing.

Production on sheet bending machine and window frame manufacturing.

Production on sheet bending machine and window frame manufacturing.

Production on sheet bending machine and window frame manufacturing.

Production on sheet bending machine and window frame manufacturing.

Class 127

Class 128

Class 129

Class 130

Class 131

Class 132

23rd

Practical

Production on different welding works in Ancillary section.

Production on different welding works in Ancillary section.

Production on pump welding work in Ancillary section.

Production on different welding works in Ancillary section.

Production on different welding works in Ancillary section.

Production on different welding works in Ancillary section.

Class 133

Class 134

Class 135

Class 136

Class 137

Class 138

24th

Practical

Production on different welding  work in Ancillary section.

Production on different welding works in Ancillary section.

Production on different welding  works in Ancillary section.

Production on different welding works in Ancillary section.

Production on different welding works in Ancillary section.

Production on different welding works in Ancillary section.

Class139

Class 140

Class 141

Class 142

Class 143

Class 144

 

 

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Vocational Training Project

Application Deadline:

15 June 2017



IT Scholarship Project

Application Deadline:

31 July 2017


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